Peugeot 405

1987-1997 of release

Repair and operation of the car


Peugeot 405
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   + 3.1. Petrol engines
   + 3.2. Diesel engines
   - 3.3. Petrol engine 1,4 of dm3
      3.3.1. Technical characteristic
      3.3.2. Check and adjustment of a gap of valves
      3.3.3. Check and adjustment of a corner of an advancing of ignition
      3.3.4. Adjustment of the carburetor
      3.3.5. Removal of the air filter
      3.3.6. Removal of a head of the block of cylinders
      3.3.7. Installation of a head of the block of cylinders
      3.3.8. Removal and installation of the power unit with the petrol engine 1,4 of dm3
      3.3.9. Features of dismantling of the petrol engine 1,4 of dm3
      3.3.10. Dismantling of the TU3 engine
      3.3.11. Dismantling of a head of the block of cylinders
      3.3.12. Assembly of a head of the block of cylinders
      3.3.13. Determination of the size of inserts
      3.3.14. Assembly of the TU3 engine
      3.3.15. Removal of the oil pump
      3.3.16. Dismantling of the oil pump
      3.3.17. Removal of the pump of cooling liquid
      3.3.18. Service and repair of the MA transmission
      3.3.19. Removal and installation of the MA transmission
      3.3.20. Dismantling of the transmission
      3.3.21. Dismantling of a secondary shaft
      3.3.22. Dismantling of a main shaft
      3.3.23. Dismantling of differential
      3.3.24. Dismantling of knot of forks with their axes
      3.3.25. Dismantling of the plug of synchronizers
      3.3.26. Verification of parts of the transmission
      3.3.27. Assembly of the plug of synchronizers
      3.3.28. Assembly of knot of forks with their axes
      3.3.29. Assembly of differential
      3.3.30. Assembly of a main shaft
      3.3.31. Assembly of a secondary shaft
      3.3.32. Assembly of the transmission
   + 3.4. System of ignition
+ 4. Fuel system
+ 5. Lubrication systems, coolings
+ 6. System of release
+ 7. Coupling
+ 8. Transmissions
+ 9. Power shafts
+ 10. Steering
+ 11. Suspension brackets
+ 12. Brake system
+ 13. Body
+ 14. Electric equipment


e1bd1949


3.3.20. Dismantling of the transmission
GENERAL INFORMATION

Transmission case knot
1 – forward part of a case (coupling case),
2 – intermediate bearing plate,
3 – middle part of a case,
4 – back cover,
 5 – stopper of check of level of oil,
6 – the aligning plug of an intermediate plate of bearings,
7 – the directing plug of the release bearing

Knot of gear wheels and shaft of the transmission
1 – main shaft,
2 – secondary shaft,
3 – axis of a gear wheel of the reverse gear,
4 – gear wheel of the reverse gear,
5 – naves of synchronizers,
6 – stopper of the plug of synchronizers,
7 – balls and springs of the plug
synchronizers,
8 – rings of synchronizers,
9 – the spring fixing rings,
10 – plug of the synchronizer of 1-2 transfers,
11 – plug of the synchronizer of 3-4 transfers,
12 – plug of the synchronizer of the 5th transfer,
13 – bearings of secondary and primary shaft,
14 – the plate fixing the bearing of a main shaft
15 – the plate protecting
bearing of a secondary shaft,
 16 – basic lining,
17 – needle bearing of a gear wheel of the 5th transfer,
18 – nut of a secondary shaft,
19 – differential box with a driving gear wheel of the main transfer,
20 – semi-axial gear wheels,
21 – satellites,
22 – axis of satellites,
23 – differential basket,
24 – differential bearings,
25 – sealing rings of differential,
26 – wheel of the worm gear of the drive of a speedometer,
27 – a gear wheel with a power shaft of a speedometer
Numbers of transfers are provided in black circles (AR – the reverse gear).

PERFORMANCE ORDER
1. In a forward part of the transmission to remove the release bearing of coupling.
2. To remove a power shaft of a speedometer, having unscrewed a bolt of its fastening to a box case.
3. To place the transmission a forward part of a case on the holder of the corresponding height (at least 80 mm).
4. To remove a back part of a case, having unscrewed the corresponding bolts of fastening.
5. To remove the forelock of fastening of forks of the 5th transfer.
6. To include the 5th transfer, having moved the synchronizer plug.
7. To include the 2nd transfer for fixing of shaft of the transmission.
8. To unscrew a nut on the end of a secondary shaft.
9. To install the gear shifting mechanism in neutral situation.
10. To remove synchronizer knot from the end of a secondary shaft ("a nave - the sliding plug") the 5th transfer together with forks, without disconnecting a synchronizer nave from the sliding plug.
11. To remove a gear wheel of the 5th transfer together with a racetrack, the needle bearing and a basic lining from a secondary shaft.
12. To remove a sealing ring, a spring lining and a gear wheel of the 5th transfer from the end of a main shaft.
13. To remove two plates fixing bearings of primary and secondary shaft, having unscrewed two screws of fastening.
14. To remove a middle part of a case of the transmission, having unscrewed the corresponding bolts connecting it to a forward part of a case (a coupling case).
15. To remove an axis, the plug and a gear wheel of the reverse gear.
16. To press a finger forks of the reverse gear at height of their axis, to take an axis of forks and a fork of the reverse gear.
17. To beat out the forelock from a selector axis, to extend outside an axis and its consolidation.
18. To take a selector axis spring with two linings, and also the selector with a holder.
19. To take up from a case knots of gear wheels with both shaft, and also knot of forks with axes.
20. To remove an intermediate plate of bearings, having unscrewed the corresponding bolts connecting it to a forward part of a case (a coupling case).
21. To take the forelock and a spring of blocking of forks of a backing from a forward part of a case of the transmission.
22. To remove differential.
23. To remove knot of the lever of the choice of transfers from a forward part of a case, having beaten out the forelock from the external lever of the choice of transfers and having taken out it, to remove a sealant and the internal lever together with a lever knot axis.
24. To beat out a sealing ring of differential from a forward part of a case (a coupling case) and to take four aligning plugs.
25. To remove an external ring of the conic bearing of differential.
26. To unscrew bolts of the directing plug of the release bearing from a forward part of a case (a coupling case) and to take the plug together with laying.
27. To take a sealing ring of differential, and also an external ring of the conic bearing of differential (the second bearing of differential) from a middle part of a case of the transmission.
28. To clear the surfaces of connection of cases.

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