Peugeot 405

1987-1997 of release

Repair and operation of the car



Peugeot 405
+ 1. Maintenance instruction
+ 2. Maintenance
+ 3. Engines
+ 4. Fuel system
+ 5. Lubrication systems, coolings
+ 6. System of release
+ 7. Coupling
- 8. Transmissions
   - 8.1. Mechanical transmission
      8.1.1. Technical characteristic
      8.1.2. Replacement of oil in the transmission
      8.1.3. Adjustment of draft of gear shifting
      8.1.4. Gear shifting lever
      8.1.5. Draft of gear shifting
      8.1.6. Cable of blocking of turning on of the reverse gear
      8.1.7. Sealing rings
      8.1.8. Backing lamp switch
      8.1.9. Speedometer drive
      8.1.10. Removal and installation of the transmission
      8.1.11. Dismantling of the transmission
      8.1.12. Repair of differential
      8.1.13. Repair of a main shaft
      8.1.14. Repair of a secondary shaft
      8.1.15. Assembly of the transmission
      8.1.16. Definition of a tightness of the conic bearing of a main shaft
      8.1.17. The strengthened sealing rings
      8.1.18. Distinctive features of the drive 4 x 4
      8.1.19. Transfer case of system of the drive 4 x 4
   + 8.2. Automatic transmission
+ 9. Power shafts
+ 10. Steering
+ 11. Suspension brackets
+ 12. Brake system
+ 13. Body
+ 14. Electric equipment


e1bd1949



8.1.10. Removal and installation of the transmission

GENERAL INFORMATION

Transmission case knot

1 – coupling case,
2 – transmission case,
3 – back cover (transfer hub 5 case),
4 – external case of differential,
5 – bearing case, continuation of differential,
6 – speedometer drive knot case,
7 – sealing ring,
8 – oil discharge bolt,
9 – bolt of a flood and control of level of oil,
10 – switch of lamps of a backing,
11 – deaerator

Removal

PERFORMANCE ORDER
1. To lift a cowl and to establish it in vertical position.
2. To remove the accumulator and an arm.
3. To remove knot of the air filter.
4. In the presence, to remove the pump of the amplifier of steering without separation of hoses. To remove a suspension bracket of the pump of the amplifier of steering.
5. To disconnect from the transmission:
      – coupling cable;
      – wattled wire of weight;
      – wires of the switch of lamps of a backing.
6. To remove a starter.
7. On early models of cars to disconnect a cable of blocking of turning on of the reverse gear from the transmission for what to unscrew a plastic nut and to take a plunger.
8. On the XU10J4 models (with 16 valves) to unscrew bolts of fastening of the case of throttles and a suspension bracket of a pipe of the steering drive with the amplifier. Also to unscrew a rack of installation of a suspension bracket from the transmission.
9. To lift and establish a forward part of the car on supports.
10. To remove a mudguard from the engine.
11. To remove forward wheels and a plastic casing of the transmission.
12. To unscrew bolts of fastening of drafts of the stabilizer of cross resistance to the lower levers of a forward suspension bracket.
13. By means of a special stripper for spherical hinges to take the lower spherical hinges from rotary fists.
14. On the XU10J4 models (with 16 valves) to support the lower frame on a jack, then to unscrew bolts of fastening of the lower frame and bolts of steering transfer. To lower the lower frame and to remove it from under the car.
15. To merge oil from the transmission, having turned off the bolt which is in the lower part of the external case of differential.
16. To unscrew the central bolt of fastening from a back suspension bracket of the power unit. To weaken the nuts fixing the bearing of the intermediate bearing case and to turn bolts half way to release heads of clowns and to separate the right power shaft from the transmission.
17. Using the screw-driver, to remove drafts from spherical hinged connections of the lever of the mechanism of gear shifting.
18. To separate the left power shaft from the transmission.
19. To disconnect:
      – a reception exhaust pipe from a collector;
      – the VMT sensor from the block of cylinders of the engine.
20. To unscrew a bolt and to remove the speedometer drive together with laying of round section.
21. To unscrew bolts and to remove the speedometer drive case.
22. To remove the leading gear wheel of the drive of a speedometer and adjusting laying.
23. To remove the arm connecting the transmission to a body.
24. To hook on the winch for the engine and to lift so that the weight of the engine and transmission was perceived by the winch.
25. To unscrew a nut from the left forward suspension bracket, then to unscrew a bolt from a suspension bracket to a body.
26. In the place where the suspension bracket is welded on a body to unscrew and take a rubber pillow.
27. To pick up the protective phone (in the presence) from an installation rack, then to unscrew a rack from the top part of a case of the transmission.
28. If the rack does not unscrew, it is necessary to use the universal device for unscrewing of carving hairpins.
29. On the XU10J4 models (with 16 valves) with the mechanism of switching off of coupling with a spherical tip to take a pin (the drawing at the left) or to unscrew a bolt and to remove the lever of switching off of coupling from the top part of a shaft of a fork of switching off of coupling (the drawing on the right).
30. To put combination tags (are specified by shooters) on the center of the top part of a shaft of switching off of coupling and on a transmission case. To unscrew bolts and to remove a coupling cable suspension bracket from the top part of a case of the transmission.
31. As much as possible to lower the engine, but at the same time not to damage the right engine mount.
32. To support the transmission on a jack.
33. To unscrew bolts of fastening of the transmission to the engine.
34. To move a jack and the transmission on the left, to remove from the directing probes and to turn in differential up to disconnect the transmission from the lower frame.
35. To lower the transmission and to take from under the car.
36. On models with the mechanism of switching off of coupling with a spherical tip to put the second tag of combination on a transmission case, noting the relative provision of a tag of a fork of switching off of coupling after removal and to note a corner on which the coupling switching off fork turned. This tag is used to place a fork of switching off of coupling before installation on the former place for the correct connection with the coupling switching off bearing.

Installation

PERFORMANCE ORDER
1. Installation is made in the sequence of the return to removal taking into account the next moments.
2. To grease vents of an entrance shaft, the directing plug of the release bearing, coupling switching off lever tips, the spherical hinge of the lever of switching off of coupling with a thin layer of Molykote BFF2 plus lubricant.
3. To check that the directing probes are installed into place before installation of the transmission.
4. On models with the mechanism of switching off of coupling with a spherical tip to install the coupling switching off bearing so that the tag was directed up and to combine a tag on a fork shaft with the second tag made on a transmission case.
5. Before a rack vvinchivaniye to apply the means interfering unscrewing on a carving.
6. To replace sealing rings of power shafts and to establish power shafts.
7. To fill in oil in the transmission.
8. To replace самоконтрящиеся nuts.

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