Peugeot 405

1987-1997 of release

Repair and operation of the car



Peugeot 405
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   + 3.1. Petrol engines
   + 3.2. Diesel engines
   - 3.3. Petrol engine 1,4 of dm3
      3.3.1. Technical characteristic
      3.3.2. Check and adjustment of a gap of valves
      3.3.3. Check and adjustment of a corner of an advancing of ignition
      3.3.4. Adjustment of the carburetor
      3.3.5. Removal of the air filter
      3.3.6. Removal of a head of the block of cylinders
      3.3.7. Installation of a head of the block of cylinders
      3.3.8. Removal and installation of the power unit with the petrol engine 1,4 of dm3
      3.3.9. Features of dismantling of the petrol engine 1,4 of dm3
      3.3.10. Dismantling of the TU3 engine
      3.3.11. Dismantling of a head of the block of cylinders
      3.3.12. Assembly of a head of the block of cylinders
      3.3.13. Determination of the size of inserts
      3.3.14. Assembly of the TU3 engine
      3.3.15. Removal of the oil pump
      3.3.16. Dismantling of the oil pump
      3.3.17. Removal of the pump of cooling liquid
      3.3.18. Service and repair of the MA transmission
      3.3.19. Removal and installation of the MA transmission
      3.3.20. Dismantling of the transmission
      3.3.21. Dismantling of a secondary shaft
      3.3.22. Dismantling of a main shaft
      3.3.23. Dismantling of differential
      3.3.24. Dismantling of knot of forks with their axes
      3.3.25. Dismantling of the plug of synchronizers
      3.3.26. Verification of parts of the transmission
      3.3.27. Assembly of the plug of synchronizers
      3.3.28. Assembly of knot of forks with their axes
      3.3.29. Assembly of differential
      3.3.30. Assembly of a main shaft
      3.3.31. Assembly of a secondary shaft
      3.3.32. Assembly of the transmission
   + 3.4. System of ignition
+ 4. Fuel system
+ 5. Lubrication systems, coolings
+ 6. System of release
+ 7. Coupling
+ 8. Transmissions
+ 9. Power shafts
+ 10. Steering
+ 11. Suspension brackets
+ 12. Brake system
+ 13. Body
+ 14. Electric equipment


e1bd1949



3.3.32. Assembly of the transmission

PERFORMANCE ORDER
1. To establish an external ring of the left bearing of differential in a middle part of a case of the transmission.
2. To grease bolts of fastening of the directing plug of the release bearing with the pressurizing means of "Loctite Frenetanch", a sealant edge – lubricant. To insert the directing plug of the release bearing together with new laying into a forward part of a case (a coupling case) and to screw it bolts.
3. To establish an external ring of the right bearing of differential in a forward part of a case of the transmission.
4. To install four plugs aligning an intermediate plate of bearings in a forward part of a case.
5. To establish knot of the lever of the choice of transfers in a forward part of a case, having inserted the internal lever together with a lever knot axis in a case, laying and the external lever outside of a case then to record lever knot the forelock connecting an axis to the external lever of the choice of transfers.
6. To insert differential, the forelock and a spring of blocking of the reverse gear into a forward part of a case of the transmission.
7. To grease the surface of connection of an intermediate plate of bearings with a surface of a forward part of a case of the transmission with Loctite Scelmetal glue.
8. To establish an intermediate plate of bearings on a surface of a forward part of a case of the transmission, to grease bolts of fastening of an intermediate payment with the silicone pressurizing means of "Loctite Frenetanch", to tighten bolts the moment of 50 Nanometers and to remove surplus of glue.
9. To put knots of gear wheels together with both shaft to knot of forks with their axes and to insert into a transmission case.
10. To insert the selector into a holder, and then to establish a holder so that at the same time the finger of the selector entered cuts of forks, and the holder was hooked by teeths with the internal lever of the choice of transfers.
11. To squeeze a selector axis spring with its two washers and to insert outside between a holder of the selector and a nave of an axis of the selector of an intermediate plate.
12. To put on laying an axis of the selector and to insert outside a selector axis consistently into openings: an external nave of an axis of the selector of an intermediate plate, a spring with plates, selector holders with the selector and an internal nave of an axis of the selector of an intermediate plate. To install the forelock of fastening of the selector on its axis.
13. To insert forks of the reverse gear and to press an axis of forks of the reverse gear against the stop.
14. To insert a gear wheel of the reverse gear into a cut of forks of the reverse gear, an axis of a gear wheel of the reverse gear and the plug.
15. To degrease the surface of connection of forward and average parts of a case of the transmission and to grease it with a thin layer of the silicone pressurizing means (for example, "Framet Autojoint").
16. To establish a middle part of a case on a lobby and to tighten fastening bolts the moment of 17,5 Nanometers.
17. To establish two plates fixing the bearing of a secondary shaft, having screwed up two screws of fastening.
18. For the end of a main shaft to establish a gear wheel of the 5th transfer (without propping up a transmission case), and also to establish spring laying and a sealing ring.
19. On secondary to establish to a shaft a gear wheel of the 5th transfer together with a racetrack, the needle bearing and a basic lining.
20. On the end of a secondary shaft to establish synchronizer knot (a nave - the sliding plug) the 5th transfer together with forks.
21. To include the 5th transfer, having moved the synchronizer plug, and still any other transfer for fixation of shaft of the transmission.
22. To tighten a nut with a washer on the end of a secondary shaft the moment of 137,5 Nanometers.
23. To switch the transmission to neutral situation (to switch off transfers).
24. To hammer the forelock of fastening of the 5th transfer.
25. To establish a back cover of a case, having tightened bolts the moment of 17,5 Nanometers.
26. To install the driving roller of a speedometer, having screwed a bolt of its fastening on a transmission case.
27. In a forward part of the transmission to install the release bearing of coupling.

28. To establish sealing rings of half shafts in a transmission case. Before installation of half shafts sealing edges of rings should be covered with lubricant.


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