Peugeot 405

1987-1997 of release

Repair and operation of the car



Peugeot 405
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   + 3.1. Petrol engines
   + 3.2. Diesel engines
   - 3.3. Petrol engine 1,4 of dm3
      3.3.1. Technical characteristic
      3.3.2. Check and adjustment of a gap of valves
      3.3.3. Check and adjustment of a corner of an advancing of ignition
      3.3.4. Adjustment of the carburetor
      3.3.5. Removal of the air filter
      3.3.6. Removal of a head of the block of cylinders
      3.3.7. Installation of a head of the block of cylinders
      3.3.8. Removal and installation of the power unit with the petrol engine 1,4 of dm3
      3.3.9. Features of dismantling of the petrol engine 1,4 of dm3
      3.3.10. Dismantling of the TU3 engine
      3.3.11. Dismantling of a head of the block of cylinders
      3.3.12. Assembly of a head of the block of cylinders
      3.3.13. Determination of the size of inserts
      3.3.14. Assembly of the TU3 engine
      3.3.15. Removal of the oil pump
      3.3.16. Dismantling of the oil pump
      3.3.17. Removal of the pump of cooling liquid
      3.3.18. Service and repair of the MA transmission
      3.3.19. Removal and installation of the MA transmission
      3.3.20. Dismantling of the transmission
      3.3.21. Dismantling of a secondary shaft
      3.3.22. Dismantling of a main shaft
      3.3.23. Dismantling of differential
      3.3.24. Dismantling of knot of forks with their axes
      3.3.25. Dismantling of the plug of synchronizers
      3.3.26. Verification of parts of the transmission
      3.3.27. Assembly of the plug of synchronizers
      3.3.28. Assembly of knot of forks with their axes
      3.3.29. Assembly of differential
      3.3.30. Assembly of a main shaft
      3.3.31. Assembly of a secondary shaft
      3.3.32. Assembly of the transmission
   + 3.4. System of ignition
+ 4. Fuel system
+ 5. Lubrication systems, coolings
+ 6. System of release
+ 7. Coupling
+ 8. Transmissions
+ 9. Power shafts
+ 10. Steering
+ 11. Suspension brackets
+ 12. Brake system
+ 13. Body
+ 14. Electric equipment


e1bd1949



3.3.6. Removal of a head of the block of cylinders

GENERAL INFORMATION

Knot of a head of the block of cylinders

1 – cover of valves,

2 – laying of a cover of valves,

3 – sheet casing (oil
reflector),

4 – remote plug,

5 – bolt of fastening of a cover,

6 – stopper of a jellied opening
for oil,

7 – bolt of a head of the block of cylinders,

8 – guides of valves,

9 – saddles of valves,

10 – head of the block of cylinders,

11 – ignition distributor arm,

12 – laying of a head of the block of cylinders

Gas distribution knot with the drive

1 – bent shaft,
2 – forward sealant of a bent shaft,
3 – pulley of a bent shaft,
4 – tension roller of a gear belt,
5 – gear belt,
6 – camshaft pulley,
7 – three-element casing of a gear belt,
8 – sealing ring
camshaft,
9 – fastening plate
camshaft,
10 – camshaft,
11 – final valve,
12 – maslootrazhatelny cap,
13 – inlet valve,
14 – lower plate of a spring,
15 – valve spring,
16 – top plate of a spring,
17 – crackers,
18 – arms of an axis of the lever of valves,
19 – lever of valves,
20 – axis of the lever of valves

PERFORMANCE ORDER
1. To disconnect a weight wire from the accumulator.
2. To remove the air filter with pipelines.
3. To merge oil from the engine, having unscrewed a drain stopper in the oil pallet.
4. To remove the elastic pipelines of the cooling system connected to a head of the block of cylinders.
5. To disconnect all electric wires from a head of the block of cylinders.
6. To disconnect fuel-supply lines and at once to muffle them the corresponding caps.
7. To unscrew nuts of fastening of the fuel pump and to remove the pump.
8. To remove drafts of a pedal of an accelerator and the starting arrangement from the carburetor.
9. To uncover valves and to take two remote plugs, and also a sheet casing (an oil reflector).
10. To install the piston of the 1st cylinder (including from a flywheel) in the provision of VMT (both valves of the 1st cylinder are closed).
11. To include the 4th or 5th transfer and to tighten the emergency brake.
12. To disconnect a reception exhaust pipe from a final collector.
13. To unscrew bolts of fastening and to remove a three-element casing of a gear belt.
14. To weaken a roller of the tension device and to carefully take off a gear belt, trying not to bend it.
15. To unscrew bolts of a head of the block of cylinders in several stages one after another, from the middle outside.
16. To remove all five arms of an axis of the lever of valves with levers and an axis.
17. To incline a head of the block of cylinders by means of two curved cores around one of the bottom long edges of a head to separate it from the block of cylinders.
18. To carefully take laying of a head of the block of cylinders.
19. To attach sleeves of cylinders to the block of cylinders two special plates of Peugeot (1) (adaptation 0132 A1Z), having screwed each plate two bolts of M10 40 mm long.

Prevention

The last three operations should be carried out very attentively incidentally not to lift a sleeve of cylinders from nests in the block of cylinders since it can lead to pollution of a surface of a prileganiye and loss of tightness of connection. In case of a raising of sleeves of cylinders it is necessary to remove completely the engine and then it is correct to establish it.


20. To clear the top surface of cylinders of drops of oil and cooling liquid.

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