Peugeot 405

1987-1997 of release

Repair and operation of the car



Peugeot 405
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   + 3.1. Petrol engines
   - 3.2. Diesel engines
      3.2.1. Technical characteristic
      + 3.2.2. Adjustments of the engine
      3.2.3. Removal and installation of the fuel pump of high pressure
      3.2.4. Installation of the fuel pump of high pressure BOSCH
      3.2.5. Installation of the fuel pump of high pressure Roto Diesel
      3.2.6. Removal of water from the fuel filter
      3.2.7. Removal of air from fuel system
      3.2.8. Removal and installation of a nozzle
      3.2.9. Check electrically the operated engine stop valve
      3.2.10. Adjustment of the pump Bosch
      3.2.11. Adjustment of the pump Roto Diesel
      3.2.12. Removal and installation of a turbocompressor
      + 3.2.13. The repair which is not demanding removal of the engine
      3.2.14. Removal of the engine
      3.2.15. Installation of the engine
      3.2.16. Dismantling of the engine
      3.2.17. Assembly of the engine
      3.2.18. Oil pump
      + 3.2.19. Cooling system
      3.2.20. System of production of exhaust gases
   + 3.3. Petrol engine 1,4 of dm3
   + 3.4. System of ignition
+ 4. Fuel system
+ 5. Lubrication systems, coolings
+ 6. System of release
+ 7. Coupling
+ 8. Transmissions
+ 9. Power shafts
+ 10. Steering
+ 11. Suspension brackets
+ 12. Brake system
+ 13. Body
+ 14. Electric equipment


e1bd1949



3.2.16. Dismantling of the engine

GENERAL INFORMATION

Block of cylinders of the engine, oil pallet and casing of the drive of gas distribution


1 – oil pallet,
2 – gas distribution drive casings,
3 – block of cylinders of the engine,
4, 5 – traffic jams,
6 – oil discharge stopper

Krivoshipno-shatunny mechanism

 
1 – bent shaft,
2 – inserts of bearings,
3 – cover of the forward bearing,
4 – flywheel,
5 – rod,
6 – inserts,
7 – piston finger,
8 – piston,
9 – piston rings,
10 – persistent half rings of adjustment of an axial side play of a bent shaft

PERFORMANCE ORDER
1. Remove branch pipes of removal of vapors of oil, and also a hose of cooling liquid.
2. Remove a receiver and an arm for rise in the XUD 9 engine.
3. Remove the generator and a belt.
4. Remove the pulley fixed on the end of the camshaft, the pump and a belt.
5. In THOSE XUD 7 engines remove an inlet collector, a turbocompressor and a final collector.
6. Remove the casing of the drive and a basic element placed on central to a bolt.
7. Remove a pulley of a bent shaft and the lower plastic casing.
8. Unscrew glow plugs.
9. Turn a bent shaft of the engine to the provision of the gas distribution allowing to block elements of system: openings in pulleys of a bent shaft and the fuel filter have to be in the situation corresponding to the provision of the openings with a carving executed behind pulleys.
10. Insert the blocking bolts 7.0153 G and screw up them a hand (see rice. Way of fixing of elements of the drive of the camshaft):
      – screw in one long bolt in a camshaft pulley;
      – screw in two short bolts in a pulley of the fuel pump.
11. Unscrew a bolt of fastening of a pulley of the camshaft and the central nut of fastening of the fuel pump.
12. Release a tension roller of a belt of the drive, unscrewing a nut (1, see rice. Adjustment of a tension roller of a gear belt) of a bolt of an axis and bolt (2):
      – press on a tension roller in the place (3) by means of a square key 9,53 mm (3/8" junior Fac) for compression of a spring.
13. Put a bolt and the clamp.
14. Take off a gear belt. Not to bend a gear belt. It should not have contacts with oil, water, cooling liquid and lubricant.
15. Remove the fuel pump of high pressure and a pulley of the pump.
16. Remove pulleys of distributive and cranked shaft.
17. Remove the pump of cooling liquid and a sealant (5 bolts).
18. Unscrew the top bolt and a nut of an axis of a tension roller.
19. Shoot a tension video, a pusher and a spring.
20. Remove an arm of the engine and a roller.
21. Remove an arm of the fuel pump and two directing pins of installation of an arm on the block of cylinders of the engine.
22. Remove a casing of a head of the block of cylinders and the block of cylinders of the engine.
23. Unscrew a bolt and remove a basic element about a collector.
24. Uncover a head of the block of cylinders.
25. Unscrew serially covers of bearings of the camshaft and remove the camshaft. Covers of bearings are designated from 1 to 3 (No. 1 from a flywheel).
26. Release bolts of fastening of a head of the block of cylinders "on a spiral", beginning outside (the return sequence in relation to screwing up).
27. Take bolts and washers.
28. By means of the lever incline the engine for extraction of a pin forward.
29. Remove a head of the block of cylinders and laying.
30. Remove a flywheel.
31. Turn the engine.
32. Remove the oil pallet.
33. Uncover consolidation from the drive of gas distribution and remove paper laying.
34. Unscrew three bolts of fastening of the oil pump.
35. Remove the chain and an asterisk with a spline fixed on the end of a bent shaft.
36. Uncover rods, designate their order and a way of fastening.
37. Uncover radical bearings and inserts, and also persistent half rings.
38. Take a bent shaft.
39. Take sets a rod piston.
40. Remove the inserts with a flute installed in the block of cylinders of the engine.
41. Unscrew traffic jams of oil channels (1), and also the oil pressure sensor. Clear oil channels. Establish traffic jams and the sensor.
42. In a set a rod piston remove a spring ring of fastening of a finger and take a finger.
43. In THOSE XUD 7 engines remove a nozzle of supply of oil for cooling of pistons.

44. Carefully clear all oil channels.


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