| 1. To replace an external ring of the conical bearing of a main shaft. For removal it is necessary to use adaptation 8.0317 A, and for installation – adaptation 8.0317 A and E. |
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2. To check conditions of a plastic element (it is specified by an arrow) an oil supply to a secondary shaft, and then to establish a selector finger. |
| 3. To install differential in the external case, to grease surfaces of a cover with means of "Loctite Formetanch". To fix a cover. |
| 4. To establish a sealing ring (adaptation 8.0317 G). |
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5. To measure a tightness of bearings of differential (if it is necessary). To establish laying 8.0317 L (thickness of 2,2 mm), and then the bearing case without lead of the drive of a speedometer and without round sealing ring. To gradually tighten bolts the necessary moment, turning differential all the time, and then to unscrew and remove the case of bearings. |
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6. To remove laying 8.0317 L and to measure distance between an external ring of the bearing and the surface of connection of the external case of differential (it is necessary to use a depth gage). |
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7. To measure height of landing of the bearing case. |
| 8. To find a difference between both measured values. For finding of thickness of laying which should be established to provide a necessary tightness of bearings it is necessary to add 0,1 mm to the found value. |
| 9. To establish speedometer drive knot on the case of bearings, to insert a round sealing ring and to fix the bearing case on the external case of differential. To tighten bolts the necessary moment. |
| 10. To install a sealing ring in the case of bearings. |
| 11. To install the directing plug of the release bearing and an external ring of the bearing. |
| 12. To establish a frame of the reverse gear (if it was removed). |
| 13. To prepare a selector axis: by means of adaptation 0317 C to squeeze a spring together with its two plastic cups, to level a finger of the selector and a clip of blocking (a tube with a diameter of 13 mm and 34,5 mm long). |
| 14. To insert a selector axis, to take the device for compression of a spring, to establish pins. |
| 15. To establish an intermediate connector for the selector axis lever, a round sealing ring, other elements, and also a connector, laying and a nut. |
| 16. To establish a special sealant of an axis of the selector (adaptation 8.0317 B), and then an axis cap. |
| 17. To place the magnetized plate in a case and to establish a case. To grease a surface with means of "Loctite Formetanch". |
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18. To put primary and secondary shaft with forks and their axes and together to establish everything in a case. |
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19. To establish an axis and a gear wheel of the reverse gear. It is necessary to arrange as appropriate a pin of an axis and to watch that the bevel of teeths of a gear wheel was directed up (for simplification of installation of a gear wheel it is necessary to lift a frame of the reverse gear). |
Prevention
To screw in a bolt of fastening of an axis of the reverse gear (the tightening moment – 20 Nanometers).
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| 20. To establish a latch of fastening of a motionless axis, a spring ring of the bearing of a secondary shaft. To lift all knot for simplification of its installation. To tighten two bolts of fastening of the bearing the moment of 15 Nanometers. |
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21. To establish a gear wheel of the 5th transfer of a secondary shaft; the flange has to be from the bearing. |
| 22. To establish a persistent ring of an external ring of the bearing of a shaft of coupling. It is necessary to pay attention to the correct installation. |
| 23. To install the plug of a gear wheel of the 5th transfer, and then a gear wheel of the 5th transfer, and also the sliding coupling together with a nave. |
| 24. To include two transfers, to tighten a nut of a secondary shaft (50 Nanometers) and to record it from unscrewing. |
| 25. To take the plug of movement of the 5th transfer, to insert forks, and then to fix all this by a ball and the blocking spring. |
| 26. Again to include two transfers and to tighten a nut of a main shaft (50 Nanometers), and then to record it from unscrewing. |
| 27. To switch off the 5th transfer, and then to fix a pin. |
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28. To grease with means of "Loctite Formetanch" and to establish a transfer hub 5 cover. |
