Peugeot 405
+ 1. Maintenance instruction
+ 2. Maintenance
+ 3. Engines
+ 4. Fuel system
+ 5. Lubrication systems, coolings
+ 6. System of release
+ 7. Coupling
+ 8. Transmissions
+ 9. Power shafts
+ 10. Steering
+ 11. Suspension brackets
+ 12. Brake system
- 13. Body
13.1. Care of a body
13.2. Care of an upholstery and rugs
13.3. Repair of insignificant damages of a body
13.4. Repair of strong damages of a body
13.5. Front bumper
13.6. Rear bumper
13.7. Replacement of a headlight and index of turns
13.8. Replacement of a back lamp
13.9. Replacement of a forward wing
13:10. Cowl
13:11. Cowl lock cable
13:12. Cowl lock
13:13. Replacement of the forward panel
13:14. Doors
13:15. Door upholstery
13:16. Lock and handles of opening of a door
13:17. Glasses of doors
13:18. Trunk lid (Sedan models)
13:19. Lock of a trunk lid (Sedan model)
13:20. Back door (model of Kombi)
13:21. Lock of a back door (model of Kombi)
13:22. Central blocking
13:23. Power windows
13:24. External rear-view mirrors
13:25. Front and back flew down
13:26. Hatch
13:27. Removable elements of a body
13:28. Seats
13:29. Seat belts
13:30. Finishing of salon
13:31. Ceiling upholstery
13:32. Central console
13:33. Dashboard
+ 14. Electric equipment
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Glasses
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1, 7 – slips,
2 – windshield,
3, 9 – rubber consolidations,
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4, 5 – the lowered glasses of doors,
6 – back side glass,
8 – back glass |
GLASS OF THE FORWARD DOOR
Use of the tool for release of glass from a bracket on models till 1992
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1 – plastic ledges of a bracket,
2 – plastic bracket,
3 – window glass,
4 – tool |
Removal
| PERFORMANCE ORDER |
| 1. To remove a door upholstery. |
| 2. To lower glass on 2/3 heights. |
| 3. To unstick plastic foil on a door framework. |
| 4. To take lower a glass sealant. |
| 5. To take partially a glass sealant from a back and top frame of a window. |
| 6. In the presence to disconnect the electric socket from the engine of a window regulator and to move a plait of wires aside. |
| 7. It is temporary to paste over with an adhesive tape glass on outer side so that during extraction process it did not fall in a door. |
| 8. To release the bracket fixing window glass on the window regulator mechanism. |
| 9. On models till 1992 for release of a bracket of fastening of glass it is necessary to use the special Peugeot tool (-) 7.1309. The tool can be manufactured by drilling of an opening of suitable diameter in a small plate. |
| 10. To pull the tool over a back part of a bracket to squeeze ledges, and at the same time to push window glass in a door framework to exempt it from a bracket (see rice. Use of the tool for release of glass from a bracket on models till 1992). |
| 11. On models since 1993 the bracket is established behind glass. The bracket can be released by its turn on a quarter of a turn. |
| 12. To unstick a tape, holding glass with a hand. |
| 13. To extract glass, having pulled it up and outside of a door. |
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Installation
| PERFORMANCE ORDER |
| 1. Installation is made in the sequence, the return to removal, considering the next moments. |
| 2. On models till 1992 check what the bracket fixing flew down to a window regulator, it was reliably fixed. |
| 3. For simplification of installation to the place of sealants to moisten them with soap water. |
| 4. If plastic foil of consolidation was damaged at removal, to establish a new film. |
| 5. To establish a door upholstery. |
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WINDOW REGULATOR OF THE FORWARD DOOR
Type of a framework of a door and elements of fastening of the mechanism of a raising and lowering of glass (at the removed door upholstery)
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Shooters specified elements of fastening of the mechanism of a raising and lowering of glass. |
Mechanism of a raising and lowering of glass
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1 – electrically the operated mechanism,
2 – the mechanism operated manually
3 – the handle for lowering and a raising of glass manually |
Removal
| PERFORMANCE ORDER |
| 1. To remove glass of a forward door. |
| 2. To disconnect the electric socket from the window regulator engine. |
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3. To unscrew three nuts (are specified by shooters) fixing the window regulator mechanism to a door. |
| 4. To unscrew two nuts fixing directing windows to a door. |
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5. To incline a window regulator and to take it through the lower window of an internal part of a door. |
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Installation
Installation is made in the sequence, the return to removal.
THE LOWERED GLASS OF THE WINDOW OF THE BACK DOOR
Fastening of a back guide of the lowered glass of a back door
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1 – top bolt of fastening of a guide,
2 – lower bolt of fastening of a guide,
3 – guide,
4 – consolidation |
Removal and installation
BACK MOTIONLESS GLASS OF THE BACK DOOR
Removal
| PERFORMANCE ORDER |
| 1. To remove a door upholstery. |
| 2. To remove a protective film from an internal part of a door. |
| 3. To unscrew two screws fixing a back guide of glass. |
| 4. To remove the lower internal and external consolidation of the lowered glass of a back door. |
| 5. To remove the top and back consolidation of glass of a back door. |
| 6. To lower a back guide of glass at a door. |
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7. To move forward and to remove back motionless glass with consolidation from a door (And – directing to glasses, B – consolidation). |
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Installation
| PERFORMANCE ORDER |
| 1. Installation is made in the sequence, the return to removal (taking into account the next moments). |
| 2. For simplification of installation to the place of sealants to moisten them with soap water. |
| 3. If plastic foil of consolidation was damaged at removal, to establish a new film. |
| 4. To establish a door upholstery. |
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WINDOW REGULATOR OF THE BACK DOOR
To perform the operations similar to actions for removal of a window regulator of a forward door (see above). |
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