Peugeot 405
+ 1. Maintenance instruction
+ 2. Maintenance
+ 3. Engines
+ 4. Fuel system
+ 5. Lubrication systems, coolings
+ 6. System of release
+ 7. Coupling
+ 8. Transmissions
+ 9. Power shafts
+ 10. Steering
+ 11. Suspension brackets
+ 12. Brake system
- 13. Body
13.1. Care of a body
13.2. Care of an upholstery and rugs
13.3. Repair of insignificant damages of a body
13.4. Repair of strong damages of a body
13.5. Front bumper
13.6. Rear bumper
13.7. Replacement of a headlight and index of turns
13.8. Replacement of a back lamp
13.9. Replacement of a forward wing
13:10. Cowl
13:11. Cowl lock cable
13:12. Cowl lock
13:13. Replacement of the forward panel
13:14. Doors
13:15. Door upholstery
13:16. Lock and handles of opening of a door
13:17. Glasses of doors
13:18. Trunk lid (Sedan models)
13:19. Lock of a trunk lid (Sedan model)
13:20. Back door (model of Kombi)
13:21. Lock of a back door (model of Kombi)
13:22. Central blocking
13:23. Power windows
13:24. External rear-view mirrors
13:25. Front and back flew down
13:26. Hatch
13:27. Removable elements of a body
13:28. Seats
13:29. Seat belts
13:30. Finishing of salon
13:31. Ceiling upholstery
13:32. Central console
13:33. Dashboard
+ 14. Electric equipment
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Knots of forward and back bumpers
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1 – front bumper,
2 – level,
3 – fog light,
5 – amplifier,
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6 – holder,
7 – rear bumper,
8 – level |
Removal
| PERFORMANCE ORDER |
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1. Working under the bumper basis, to unscrew three screws of the lower fastening of a bumper. |
| 2. Working at one party of the car, to unscrew three screws of fastening of an outer edge of an insert of an arch of a wheel, then to move an insert back from a bumper. |
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3. To unscrew two nuts of fastening of a forward part of a bumper. |
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4. To unscrew the bolt fixing a side part of a bumper to a wing. |
| 5. On other party of the car to unscrew two nuts of fastening of a forward part of a bumper and the bolt fixing a side part of a bumper to a wing. |
| 6. To pull a bumper forward (two persons), to disconnect wires from fog lights and a hose of a washer of headlights, paying attention not to scratch the varnished surface of wings. |
| 7. To remove a bumper from the car. |
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Installation
| PERFORMANCE ORDER |
| 1. To establish a bumper on the appropriate place, without fixing it. |
| 2. Before fixing of all knot to adjust a bumper to other elements of a body. |
| 3. During movement along the stacked road to check whether there is no excessive fluctuation of a bumper. |
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Repair of a bumper Bumpers are made of polypropylene therefore they can be repaired, melting material by means of the device giving hot air.
| PERFORMANCE ORDER |
| 1. For repair simplification, and also for avoidance of damage of other elements of a body it is necessary to remove a bumper. |
| 2. Soft solvent to clear parts which will be subjected to welding. |
| 3. To put to each other parts which have to be subjected to welding and hold them by means of a vice and the motionless holder. |
| 4. If the bumper is deformed, perform the following operations. |
| 5. To soften a bumper by means of hot air, without allowing material to melt. |
| 6. To put a bumper to a special form for giving of an initial form to it. |
| 7. To wait 10 minutes until the bumper cools down. |
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Welding
| PERFORMANCE ORDER |
| 1. To put on a small tip the gun of supply of hot air. |
| 2. To direct the gun to places which have to be welded. |
| 3. To move the gun with the continuous movement so that to cause material fusion. |
Prevention
For welding it is necessary to use a thin core from the same material, as the bumper (taken from an old bumper).
The core should be put at right angle to a welding seam.
It is necessary to weld ahead and behind the place of damage.
To make welding on damage inside.
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| 4. To remove the roughnesses of a surface which arose in the course of welding. |
| 5. An emery paper granularity 150 to smooth out the repaired surface, and then to polish it with an emery paper granularity 600 with water use. |
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